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View Full Version : My First Plane Restore



Joey Chavez
01-03-2012, 10:35 PM
My mother and stepfather took note of my growing interest in hand planes and surprised me with a couple of old planes for Christmas that grandpa had sitting in the basement for several years. Pretty well rusted over, and never having restored anything what-so-ever I was a little hesitant at first but jumped right into it because I felt I could use a fore plane right away. This is a Keen Kutter K6. My total hand plane experience is less than three months old as it is, but this turned out to be a great learning experience in learning how they are put together. My other planes are a Veritas low angle block and jack, much easier to set up and use, but these older planes don't seem as complicated any longer. Thanks for looking.


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Jessica Pierce-LaRose
01-03-2012, 10:41 PM
Nice job! That should be a great user. There's something immensely satisfying about making an old tool work again, particularly when you have a personal attachment to it.

Jim Koepke
01-03-2012, 10:45 PM
Looks good, but I think you may be mistaken. If my memory is working that is not a Bailey style plane, but an early Bedrock.

jtk

Jared Withers
01-03-2012, 10:50 PM
Very impressive! My grandfathers plane is one of my most cherished tools. What was your method of rust removal?

Joey Chavez
01-03-2012, 10:51 PM
Jim, you're correct. I've been reading The Handplane Book, but I was confused between the two.

Joey Chavez
01-03-2012, 10:53 PM
Thanks Jared, I ended up using Naval Jelly and a wire wheel on a bench grinder.

James Owen
01-04-2012, 12:30 AM
Nice restoration. It's always fun to use a tool that you have a close connection to. Beautiful shavings, too!

Stewie Simpson
01-04-2012, 8:52 AM
Great job Joey. That was some challenge you took on.

Jerome Hanby
01-04-2012, 11:14 AM
That looks great! Did you paint or japan the black part?

Joey Chavez
01-04-2012, 9:23 PM
Thanks Jerome, I left the original japanning on and just cleaned it up.

Brent VanFossen
01-04-2012, 11:17 PM
Great jog. Nice pictures, too.

Ron Bontz
01-04-2012, 11:23 PM
Excellent job and great gift. Congrats.

Don Jarvie
01-05-2012, 2:25 PM
Nice job. Maybe you need to head over to the basement and see what else is lying around getting all rusty. :D

Tony Shea
01-05-2012, 4:45 PM
Very well done. Looks as though you got the sides polished real nice. What'd you do to get such a high polish? Was there much for pitting, seems as though it isn't bad. And how about the sole, is it flat enough to get decent shavings? It seems as though the old KK is a very nice user.

Joey Chavez
01-05-2012, 9:45 PM
Thanks everyone.

Tony, I actually wanted to buff out the sides and sole, bought a cheap buffing kit and realized I really don't know much about buffing and took it back and figured I could learn that later. The sides did have some minor pitting, I went ahead and sanded, went 220, 320, 400, 600, 800, and 1000 grits. I went to 320 for the sole. The sole had some significant pitting, I had a heck of a time trying to work that flat, sore arms and shoulders by the next day. There is a small hallow right behind the mouth, although I was getting some really nice shavings off it I wonder how well it would turn out if I really try and flatten a decent size board. I think I'm going to play it safe and camber that orginal blade some and use it more as a roughing plane. I wanted the Veritas LA Jointer so I'll let it do the flattening.