Mike Allen1010
07-05-2011, 8:14 PM
I readily confess to having an "bad saw problem”! I have always drooled over the beautiful dovetail saws built by members of SMC and those sold by the premium saw makers. Given those were out of my budget, I attempted to make a pair of dovetail saws.
Below are some pictures of the second pair of dovetail saws I recently completed. The Walnut handled saw his 16 PPI crosscut. The Birdseye Maple handled saw a 16 PPI rip. Handles were made from patterns of a Moulson saw graciously provided on Back Saw Net.
Saw plate is 1095 steel .018" thick and 12” long. I prefer the longer saw plate as I feel like the longer stroke makes it easier for me to keep everything straight and aligned.
These saws were made with slit brass saw backs and hand filed teeth (I was surprised by how easy it was to cut them in the .018" plate after sharpening many full-size hand size around .040" thick.). Split nuts are from TFWW.
I just finished using the saws to complete a small walnut jewelry box with dovetail and open bridle joinery for the frame and panel lid and I'm very pleased to report that surprisingly they work Great !
My first attempt at saw making was a smoking hole in the ground! I attempted to laminated brass saw backs and in the process of peening the brass rod through the saw plate/brass back laminate I created more bends in the plates than the Mississippi River! In addition, I don't have a drill press and struggle mightily to get the holes for the split nuts to line up -- without much success.
A special thank you to Ray Gardiner who made this second generation of dovetail saws possible! After the time and effort invested and the poor results I achieved the first time around, I was ready to give up. After writing Ray for some advice, he encouraged me to try again and made it possible for me to utilize slit brass saw backs -- thank you Ray for the encouragement, expertise and generosity! I owe you big time!
I just finished another pair of coarser pitch, open handled backsaws using .020" saw plate and I will attempt to post some pictures in the near future.
Thanks again to the SMC community for your inspiration and collective knowledge -- I never would've attempted this project without learning from everyone here.
Best regards, Mike Allen
Below are some pictures of the second pair of dovetail saws I recently completed. The Walnut handled saw his 16 PPI crosscut. The Birdseye Maple handled saw a 16 PPI rip. Handles were made from patterns of a Moulson saw graciously provided on Back Saw Net.
Saw plate is 1095 steel .018" thick and 12” long. I prefer the longer saw plate as I feel like the longer stroke makes it easier for me to keep everything straight and aligned.
These saws were made with slit brass saw backs and hand filed teeth (I was surprised by how easy it was to cut them in the .018" plate after sharpening many full-size hand size around .040" thick.). Split nuts are from TFWW.
I just finished using the saws to complete a small walnut jewelry box with dovetail and open bridle joinery for the frame and panel lid and I'm very pleased to report that surprisingly they work Great !
My first attempt at saw making was a smoking hole in the ground! I attempted to laminated brass saw backs and in the process of peening the brass rod through the saw plate/brass back laminate I created more bends in the plates than the Mississippi River! In addition, I don't have a drill press and struggle mightily to get the holes for the split nuts to line up -- without much success.
A special thank you to Ray Gardiner who made this second generation of dovetail saws possible! After the time and effort invested and the poor results I achieved the first time around, I was ready to give up. After writing Ray for some advice, he encouraged me to try again and made it possible for me to utilize slit brass saw backs -- thank you Ray for the encouragement, expertise and generosity! I owe you big time!
I just finished another pair of coarser pitch, open handled backsaws using .020" saw plate and I will attempt to post some pictures in the near future.
Thanks again to the SMC community for your inspiration and collective knowledge -- I never would've attempted this project without learning from everyone here.
Best regards, Mike Allen