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Byron Trantham
05-27-2011, 12:18 PM
This may not be new news but I figured out a way to reclaim a zero clearance insert - two part epoxy! I have a walnut insert for my table saw that I made a while ago and the slot is getting too wide. I was going to make a new one and then it hit me. Why not fill the gap with epoxy and recut the slot? I did and it worked beautifully. I waited to post this idea to see if the epoxy would hold up during actual use. I's been about a month and the slot is as crisp as it was when I first cut it.

To do it, I put a piece of waxed paper on my table, turned the insert upside down and clamped it down. Then I added the epoxy. The epoxy self leveled and in 24 hours I had a very hard new surface. Just thought I would pass this along.

Richard Amabile
05-27-2011, 6:04 PM
Byran:

This sounds like a great idea. I may have to try it with one of my blade guards. Thanks for the suggestion.

Dave Gaul
05-27-2011, 10:26 PM
Great idea!

Another good way is to use auto body filler, such as bond-o, this method was just in the recent Shop Notes, or Woodsmith...