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Marco Cecala
05-17-2011, 2:11 PM
This is a recently completed Shaker Hall Table. Here are the specifics;
*Cherry legs, tapered on the inside only, keeps the outside line neater. The mortise and tenons are draw bored. After the 3/16 dowels are cut flush, I square the circle with a chisel and install the ebony plugs then plane flush.
*The cherry top was resawn from a 12/4 blank. There is a sap void I filled with crushed acrylic pen blank and epoxy.
*The drawer fronts are #1 common walnut, got it cheap and the figure is beautiful. Tough to plane though.
*The knobs were glued from 8 ebony squares and one cherry in the middle.
*I like the fine English style pins on my hand cut dovetails, the walnut cleaned up nice.
* The finish is French Polish, open pore on the drawers and closed pore everywhere else.
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Federico Mena Quintero
05-17-2011, 2:20 PM
Very elegant. How do you handle wood movement on the side panels?

Jeff Wittrock
05-17-2011, 8:12 PM
Marco,

Very nice all around!

Andrew Gibson
05-17-2011, 8:28 PM
Very nicely done. It is heard to beat a shaker 5 drawer. I happen to have won best in show with one this year in the florida state fair... :)

Marco Cecala
05-17-2011, 8:29 PM
Very elegant. How do you handle wood movement on the side panels?

Federico. The tenons are split for a couple inches at the center of the apron. That has always been enough to keep things from trying to break apart. I want to keep them as long as possible for strength. I find about 20% of the length as a stub tenon in the middle is a good balance.

Brett Robson
05-17-2011, 10:17 PM
Beautiful work! Your photos are very well done too!

Marco Cecala
05-18-2011, 12:38 AM
My wife the professional photographer took them.

Gary Hodgin
05-18-2011, 1:04 AM
That's about as good as it gets. Great job!

Pedder Petersen
05-18-2011, 1:48 AM
wunderschön (beautiful)! I like the combination of the woods, very well made!

Cheers
Pedder

Deane Allinson
05-18-2011, 9:01 AM
Really, Really nice work and an exceptionally great looking piece.

Trevor Walsh
05-18-2011, 9:08 AM
Nice work, the sap going in there is quite nice. What are the dimensions of the piece?

Marco Cecala
05-18-2011, 10:58 AM
Trevor; The table is 34" wide and 20" deep, 31" high. The sap was a surprise when I cut the 12/4 blank for the top. I used a dark blue acrylic pen blank and ground it semi-fine in a coffee grinder. I used ZPoxy Epoxy to install the pieces, it planes and sands well. Another product of theirs, ZPoxy Finishing Resin is a great product to use as a grain filler for French Polish.

Federico Mena Quintero
05-18-2011, 1:10 PM
Federico. The tenons are split for a couple inches at the center of the apron. That has always been enough to keep things from trying to break apart. I want to keep them as long as possible for strength. I find about 20% of the length as a stub tenon in the middle is a good balance.

Thanks, I see. So the two tenons somehow manage to take it when the whole board expands/contracts? From the drawbored pegs, I assume that the tenons can't slide up and down their mortises, correct?

Jim Koepke
05-18-2011, 1:46 PM
Very nice.

Any shows in your area to enter?

I like the one photo of the leg that shows some reflection.

jtk

Michael Peet
05-18-2011, 6:22 PM
Marco, that is very pretty.

When you squared off the drawbore holes for the ebony plugs, I assume you also needed to excavate a small amount of the peg as well, correct? How deep do the plugs go?

Excellent work.

Mike

Marco Cecala
05-19-2011, 1:37 PM
The ebony only goes about 3/16" I made them 1/4 inch long then planed them flush.

Marco Cecala
05-19-2011, 1:40 PM
Yes, it holds the top and bottom deep tenons. The movement seems to happen near the center at the stub tenon.

Federico Mena Quintero
05-20-2011, 11:42 AM
Yes, it holds the top and bottom deep tenons. The movement seems to happen near the center at the stub tenon.

Thanks, Marco; this is enlightening. I always wondered how to deal with tall side panels like those.