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Dave Lehnert
08-06-2010, 1:28 PM
I read some time ago that woodworkers were buying cabinet case work at IKEA and building face frames, Doors, and drawer fronts in the wood shop.
I like to explore this idea. What exactly do I look or ask for at IKEA.
Any tips, tricks or advice?
Looking for ways to speed up projects in my hobby shop.

Matt Meiser
08-06-2010, 2:01 PM
All of their cabinets are sold as components. You buy a basic box, drawers, drawer fronts, doors, etc all separate. You could buy everything but the doors and drawer fronts and just make those, or make your drawers too. They are euro-style cabinets so they don't have face frames but you could add them easily if you wanted to make your own drawers.

If you go with the white melamine boxes, it would be simple to make any custom boxes you need to match.

Victor Robinson
08-06-2010, 2:10 PM
Dave,

I'm a strong advocate of this approach. My kitchen uses IKEA innards with custom mahogany fronts and for shop furniture and cabinetry, using IKEA frames saves me lots of time compared to obtaining plywood and building cabs.

The IKEA kitchen line (AKURUM) has base and wall frames in standard sizes. For example, base frames come in 12", 15", 18", 21", 24", 30", and 36". You can view these on their website. Head over to the IKEA kitchen section on their website, built-in kitchens, and then hit the button that says "base cabinets" to activate the drop-down menu where you'll also see "frames, legs, and plinths."

Let's say you were building a simple drill press stand, as I recently did. You would get a 15" base cabinet frame ($30), and if you wanted to save yourself a ton of work, get the BLUM drawers from Ikea also (sold in a set of 3 or 4 drawers) $70. All you would need to do is add your own fronts and drill them to fit into the Blum/Ikea drawer boxes you just bought. Cost $100. Time in the shop for cabinet/drawer assembly and making the fronts? Literally 45 minutes.

The way to order at an IKEA is to grab a kitchen person and say, "I need a 15" base cabinet frame only and a set of 4 drawers". They'll ask you if you want it in white or "birch effect", and whether you want fronts, and that's it. If you plan on doing this a good amount in the future, get a set of their cheapest drawer fronts (Arlig white). They will literally cost you $8 for a set. Then you will have drilling templates for ANY future drawer fronts you make. You can also grab an Arlig white door for a few bucks to have a template for the hinge cup for any custom door fronts you make.

You receive a printout in the kitchen department, take it to the register, and then pick up your order (do this on a weekday!!).

There's a ton more info I can give so feel free to drop me a PM. I know the Ikea kitchen system inside and out having used it for my own kitchen and for tons of shop furniture.

Victor Robinson
08-06-2010, 2:18 PM
Also, as Matt pointed out, the Ikea line is a Euro, frameless style, aka 32mm. So you don't need to add face frames to the cabinets. You certainly could, if you wanted, but then it would add a lot more work since everything is predrilled for 32mm. And then you wouldn't be able to use the Blum tandembox drawers they sell, which is a huge part of the time-saving!

Jon van der Linden
08-06-2010, 2:32 PM
It all depends on what you want to do. You won't be able to do the same work for less than Ikea no matter what. The problem comes in when you want something different.

For example, I have a strong preference for using plywood for cabinet boxes. They're much stronger and won't be destroyed if you have a leak in the kitchen. The main obstacle is drilling holes for hardware i.e. hinges and drawer runners. They have to be the correct size and location.

Even when building for myself, the time invested in building nice doors and drawer fronts is big enough that the box part is negligible. I want to complete the whole job at the same level of quality. For me buying boxes is out. If speed and low cost are your primary concerns, then you won't do better than Ikea.

Victor Robinson
08-06-2010, 2:34 PM
Another tip - the sizes of all their cabinet doors and drawer fronts are on their website.

So if you were making custom drawer fronts for a 15" base cabinet, you'd make them 14-3/4" wide, as that's the width of their drawer front for a 15" cab. You could measure this all and figure it out yourself also, but it's faster knowing where to look up what you need...

Dave Lehnert
08-06-2010, 3:25 PM
Thanks everyone. Just the info I was looking for.
I have an IKEA about 20min from the house so it would be handy.

ian maybury
08-06-2010, 3:33 PM
I'm a bit of a closet fan of Ikea too, they recently opened up not too far from me.

You do have to do the research and figure if an item you are considering is of a high enough spec for your needs, but the one thing i can't criticise after buying several lots of cabinetry (bookcases, a bedroom wardrobe set and bathroom cabinets mostly) is their quality.

Don't forget there's essentially two quality levels in their cabinetry - melamine coated, and veneer covered.

I've never found an error, ever - and it all goes together very easily, and is in general well constructed. I've even cut down some cabinets to suit my layout without any problems.

ian

Dan Karachio
08-06-2010, 3:55 PM
I'm toying with this too. Do they make a cabinet with wood veneer on the *inside* or is it all white? I can't seem to find anything like this on their site.

Victor Robinson
08-06-2010, 5:01 PM
Dan - the Akurum cabinet system comes in white or "birch effect" which is a light birch/maple color. Looks fine in my shop when mixed with plywood. Yes, the birch effect is birch effect on the inside as well.

Jay Radke
08-06-2010, 5:02 PM
IKEA is the equivalent of Walmart in my book.

About 10 years ago the Mrs and I bought a chair and matching bookcase from there and wanted the matching foot rest. They were out, complained that they didnt have enough warehouse space. So we had to keep coming back to see if they had any, wasnt tragic as we lived in the same suburb of Chicago that IKEA was in, just the other side of town.

About 8 years ago the Mrs and I decided we would get some 4 bookcases, large desk and large rolling printer/file unit. We had moved to our new house from the condo we had before but this was more of ways away. They had also just expanded their warehouse so we figured it would be eaiser this time. Well go figure one of the pieces we wanted they didnt have in stock. So we said can you estimate or call us when it comes in...the answer well we dont know and we cant call you. You will just have to keep checking in. Well I take the train every day to work 1+ hr each way, I wasnt to going to keep driving another 45 mins round trip just to see if it had arrived. So instead we ordered all the stuff and had it shipped. Good thing as all the boxes would have been quite heavy for my little Escort at the time (that thing could haul stuff though).

Well it all comes. Open the stuff up and take the corner bookcase unit upstairs first to assemble and install. Afterall, corner needs to go in first. So I start to assemble the unit. Guess what...low and behold there is no back. Thats right they forgot to include the back piece. At this moments the words start pouring out of my mouth and the Mrs runs upstairs figuring I had injured myself. See no blood she asks what the problem is. I explain adding that I will never step foot in the that piece of crap store again. We finally do get the back around a week later. I then finish the others.

Needless to say I havent been back since. The Mrs keeps asking and I just look at her and say what did I say before? Just last week when we got home and I got the mail. There wasnt much there but the IKEA catalog. I said well we got got crap for mail today and I hand her the mail. Then I say I mean we literally got crap today. She just laughed when she saw the catalog.

What I do remember, though is that they sell pieces of the cabinets as well. Probably left over from damaged boxes.

Victor Robinson
08-06-2010, 5:07 PM
Didn't have so much as a missing screw on an entire kitchen's worth of cabinets, drawer boxes, hardware, etc.

The kitchen line is really well done and they are selling A LOT of kitchens - not just to consumers, but to contractors and designers. Ikea in general has gotten better in quality over the years. Though it's still particleboard/melamine, the quality is vastly superior to what it used to be 5-7 years ago.

Jeff Gunter
08-06-2010, 5:13 PM
Inner surfaces are generally either white or "birch effect". I'm generally not an IKEA fan but we went with IKEA kitchen cabs recently --time or money constrained. Couldn't afford time to make my own from scratch; couldn't afford the money to get someone to make a set of cabinets that was sufficiently better to justify the cost difference. Once you get the hang of it, there are a lot of very well thought out components that play well together -- the whole system just works in an integrated manner. The cab's have been used everyday for six months (large family and we eat at home) -- so far no gotcha's. We'll see how things are in a few years.

Dave Lehnert
08-06-2010, 5:19 PM
IKEA is the equivalent of Walmart in my book.

About 10 years ago the Mrs and I bought a chair and matching bookcase from there and wanted the matching foot rest. They were out, complained that they didnt have enough warehouse space. So we had to keep coming back to see if they had any, wasnt tragic as we lived in the same suburb of Chicago that IKEA was in, just the other side of town.

About 8 years ago the Mrs and I decided we would get some 4 bookcases, large desk and large rolling printer/file unit. We had moved to our new house from the condo we had before but this was more of ways away. They had also just expanded their warehouse so we figured it would be eaiser this time. Well go figure one of the pieces we wanted they didnt have in stock. So we said can you estimate or call us when it comes in...the answer well we dont know and we cant call you. You will just have to keep checking in. Well I take the train every day to work 1+ hr each way, I wasnt to going to keep driving another 45 mins round trip just to see if it had arrived. So instead we ordered all the stuff and had it shipped. Good thing as all the boxes would have been quite heavy for my little Escort at the time (that thing could haul stuff though).

Well it all comes. Open the stuff up and take the corner bookcase unit upstairs first to assemble and install. Afterall, corner needs to go in first. So I start to assemble the unit. Guess what...low and behold there is no back. Thats right they forgot to include the back piece. At this moments the words start pouring out of my mouth and the Mrs runs upstairs figuring I had injured myself. See no blood she asks what the problem is. I explain adding that I will never step foot in the that piece of crap store again. We finally do get the back around a week later. I then finish the others.

Needless to say I havent been back since. The Mrs keeps asking and I just look at her and say what did I say before? Just last week when we got home and I got the mail. There wasnt much there but the IKEA catalog. I said well we got got crap for mail today and I hand her the mail. Then I say I mean we literally got crap today. She just laughed when she saw the catalog.

What I do remember, though is that they sell pieces of the cabinets as well. Probably left over from damaged boxes.

I think the key is, if I am going to build cabinets with solid wood, I am not going to use IKEA. But if I am going to build cases with particle board with wood fronts then yes, I will use IKEA. Why not?

Jim Becker
08-06-2010, 8:47 PM
IKEA is the equivalent of Walmart in my book...~snip~

Jay, there are absolutely some furniture that Ikea sells that is less than worthy. But there are other things that they sell that are better constructed and better values than what you'll find at most mass market furniture stores. One example is what is being discussed in this thread. The Ikea kitchen cabinet system is very well made relative to the cabinet boxes and they also utilize very nice Blum hardware...including the sturdy Blum metal drawer boxes and quiet close mechanisms as standard. Those of us who consider using them while building our own doors and drawer fronts do so to save time. It's an alternative to buying from places like CabParts.com and for those of us who live near an Ikea store, that means "pick it up" and get immediately to work and no shipping charges for heavy materials. I also love the track based upper cabinet hanging system. Very easy to work with and adjust...even with one person hanging them.

Some of their doors/drawer fronts are "ok", but the reason we consider making our own is that Ikea's product, like most mass produced doors and drawer fronts, their wood veneer and solid wood versions feature very little grain and color matching of materials. Since these are the parts you see, that has meaning to many of us and we choose to do our own.

Oh, and I have some Ikea leather couches that I purchased in about 1988 or 1989. Aside from a couple scratches, they almost look new...and yes, they have seen heavy use, cats and...kids. My kids sleep on Ikea mattresses...they are outstanding for the money. My home office desk system was purchased from Ikea in about 1994...it's held up better than the stuff I've seen in many offices. But again, "what" you buy does make a difference. I've had some duds, too...avoid the low-end for sure.

----------

For folks considering using the Blum metal drawer assemblies, I do recommend you buy one drawer front for each size drawer so you can template out the hole pattern you'll need to fasten your own drawer fronts. Just get a set of the least expensive white ones to use as templates.

Gerry Grzadzinski
08-06-2010, 10:18 PM
From my experience, Ikea stuff is the most precisely machined KD furnitue you can buy. It's amazing what they can do for the price.

As Jim says, though, you do get what you pay for. The really cheap stuff is, well, cheaply made. But the more expensive stuff it top notch. We've got a bunch of Ikea stuff, and have never had anything but great experiences with them.

Jay Radke
08-06-2010, 10:32 PM
Jay, there are absolutely some furniture that Ikea sells that is less than worthy. But there are other things that they sell that are better constructed and better values than what you'll find at most mass market furniture stores.

Funny all the responses to my post are talking about the quality of the items. Well, I never complained about the quality. I was complaining about the customer service.

I never looked at their kitchen cabinets. I might if we would ever redo the kitchen. But from previous experience it will be tough for me to walk through the door. I can understand missing a screw or nail but missing an entire piece is something one would expect at Walmart.

ian maybury
08-07-2010, 8:20 AM
To repeat, and as Jim and Gerry say. In the general sense you need to check what you are buying carefully, as across the ranges they they pitch stuff at distinct quality levels. (that's quality of materials, it's all well made)

There's melamine foil covered stuff, which is usually called something like 'birch effect', 'oak effect' or whatever.

Then there's veneered stuff, which is specifically listed as veneer. e.g. these cabinets which I have some of: http://www.ikea.com/ie/en/catalog/products/30147562

They are veneered all over (inside and outside), and very well finished indeed.

Kitchens mix veneer and other drawer and door finishes with foil covered cabinets: e.g. http://www.ikea.com/ie/en/catalog/products/S29852508 I don't do far as i can remember ever seeing item (cabinets or doors) that mix finishes or colours.

Either way the design (if you like contemporary) and quality are top notch...

ian

Dave Avery
08-07-2010, 10:17 AM
Funny all the responses to my post are talking about the quality of the items. Well, I never complained about the quality. I was complaining about the customer service.

I never looked at their kitchen cabinets. I might if we would ever redo the kitchen. But from previous experience it will be tough for me to walk through the door. I can understand missing a screw or nail but missing an entire piece is something one would expect at Walmart.

As usual, Mr. Becker is spot on.

With respect to customer service.......

Low price
High quality
Great service

Pick any two, you're not going to get all three.

Ikea kitchens are high quality at a low price. You give back some of the savings in having to deal with the logistical issues.

Ken Cohen
08-07-2010, 11:26 AM
I just finished a full kitchen remodel using a combination of existing cabinet boxes, IKEA cab boxes and new non IKEA custom doors for everything.

I am not a big fan of IKEA quality in general, but a carpenter friend used them to build his kitchen (with added doors).

Everyone's positive comments echo my experience. A couple of additional observations.

1. We bought 1 AKRUM door ($20 ish) to use as a template for all our door work. It saves a lot of time -- and guarantees you get a good hinge fit. Plus, door thickness is metric rather than 3/4 which might matter in certain circumstances.

2. Since we were combining old and new, there were several instances where IKEA sizing did not precisely work (e.g. new cab over old oven cab). I bought slightly larger IKEA boxes and cut them to size. Very easy with no loss of quality.

3. I don't think anyone has mentioned that IKEA has a great upper mounting system -- paticularly if you are a solo builder. You mount a metal rail to the wall and attach the cabs via special hardware to the rail. As long as the rail is level, you can position (and tweak their position) the cabs by simply moving them on the rail. Then, you just lock it all down by tightening the hardware.

4. The cabs are durable enough to survive heavy use once they are mounted. However, they are "light" enough that they are very vulnerable to damage prior to completion, ie. edge chipping before assembly, film/veneer chipping out if you back out a screw, total destruction if your cab drops prior to mounting (don't ask how I know this).

5. Tip1: take the time to very carefully square the boxes before you nail on the back. It's essential to a good fit.

6. Tip2. the only assembly problem involves the nailing of the back panels. The rabbeted side panels receiving the back is very thin, and makes it very easy to drive the nails through the side panel rather than into the side panel. This error is amplified by the thin veneer which blows out if you misplace a nail. Fix is simple: take care while nailing the back.

Hope this all helps.

Ken





2.

Dan Karachio
08-07-2010, 11:46 AM
Believe it or not, there is one thing holding me back... This is so superficial. I noticed that on all Ikea drawers, even though it is Blum hardware, it has an Ikea badge. I do not want an advertisement every time I go for a fork or spoon. Also, when I sell the house some day I want them paying attention to my fabulous shop made doors and drawer fronts and not thinking "cheap Ikea." I wonder if there is way to remove them without making it look bad?

Like this: http://www.cliffdwellings.net/kitchen%20drawers.JPG

David Helm
08-07-2010, 12:24 PM
In my experience, the kitchen cabinets are very well engineered. I especially like the track hanging system used for uppers. It makes a difficult one man job into a simple one man job. Some years ago, when I redid our kitchen, I went with Ikea and did the whole project for $thousands less than any other source. Of course I went to Canada and got a break on the exchange rate (I do live close). Interestingly, the prices on the Canadian Ikea were about 5% lower than US so the savings was even compounded. Since all their stuff comes flat, I was able to carry the entire kitchen in my pickup. I have also installed Ikea in customers kitchens (when I was still building, I'm older and wiser now). Well, maybe not wiser!:rolleyes:

Dave Avery
08-07-2010, 1:41 PM
Believe it or not, there is one thing holding me back... This is so superficial. I noticed that on all Ikea drawers, even though it is Blum hardware, it has an Ikea badge. I do not want an advertisement every time I go for a fork or spoon. Also, when I sell the house some day I want them paying attention to my fabulous shop made doors and drawer fronts and not thinking "cheap Ikea." I wonder if there is way to remove them without making it look bad?

Like this: http://www.cliffdwellings.net/kitchen%20drawers.JPG

I'm pretty sure that the IKEA "badge" is a plastic snap-in option that can easily be removed (or not installed).

Gerry Grzadzinski
08-07-2010, 1:58 PM
Believe it or not, there is one thing holding me back... This is so superficial. I noticed that on all Ikea drawers, even though it is Blum hardware, it has an Ikea badge.

Cover Caps with Blum name on them is Blum part # ZAA.330C.BT
You can also get them custom printed with your own company name.

Dave Lehnert
08-07-2010, 2:02 PM
Cover Caps with Blum name on them is Blum part # ZAA.330C.BT
You can also get them custom printed with your own company name.

Can someone give a link. Not sure what all are taking about.

By the way. Good discussion , glad I started the thread.

Thomas S Stockton
08-07-2010, 2:40 PM
Another option is to use a company like www.cabparts.com they supply the boxes you do the rest. Melamine is standard but they will do what you want for an upcharge. I would use the option they have of confirmats to assemble the boxes.
Tom

Dan Karachio
08-07-2010, 4:44 PM
Well, at least I am not alone in being so brand conscious! Thanks.

Richard Link
08-07-2010, 7:05 PM
This is all quite interesting. Anyone have some photos of their IKEA/custom hybrid cabinets for a look?

Richard

Dave Avery
08-07-2010, 8:38 PM
The aformentioned ikeafans forum has quite a gallery of photos.

Peter Quinn
08-07-2010, 9:06 PM
Do they make anything out of plywood in the kitchen department or is it all thermo foil?

Paul Johnstone
08-09-2010, 2:07 PM
I guess this is just my opinion.

If you are thinking of going Ikea to save time, why not go a different way?

For me, assembling the carcass is the easiest and quickest part. I spend a lot more time making the doors and drawer fronts.

If time is critical, why not make your carcasses out of hardwood plywood and face framem them (since the OP wants that).

Then order your doors and drawer fronts from an "outsourcer".

Although, I guess if you are going to make your carcasses out of particle board anyhow, Ikea makes sense.

Jon van der Linden
08-09-2010, 3:39 PM
Cover Caps with Blum name on them is Blum part # ZAA.330C.BT
You can also get them custom printed with your own company name.

I've been aware of this for a while. First saw this almost 10 years ago. It's very cheap and effective advertising, after all, if there is going to be a name there, it might as well be yours.

Noah Katz
08-09-2010, 7:42 PM
I know I saw the Blum drawers on the Ikea site there awhile back but now searching for "Blum" yields nothing.

Any ideas?

Matt Meiser
08-09-2010, 8:39 PM
From a pros perspective I'd guess IKEA doesn't save much. But as a hobbyist that recently did a kitchen I think they could be a good option. They save you a ton of planning and probably a ton of apace since you wouldn't need to assemble or even buy the boxes until you are ready. you can make fast drawers using a Kreg jig but you have to finish them. I'm not really convinced that particle board boxes are a bad idea other than maybe the sink base. IKEA's boxes don't even sit on the floor directly. I think I built better plywood boxes but it was a lot of work planning sizes, cutlists, cutting, drilling, dadoing, gluing, moving, etc. And that was with prefinished ply. Knowing the hardware is Blum is another big plus.

Victor Robinson
08-09-2010, 9:00 PM
I know I saw the Blum drawers on the Ikea site there awhile back but now searching for "Blum" yields nothing.

Any ideas?

They don't label their drawers as Blum on their site. The drawers in the kitchen section of the Ikea site are the Blums (Rationell).

Dave Lehnert
08-09-2010, 9:34 PM
I guess this is just my opinion.

If you are thinking of going Ikea to save time, why not go a different way?

For me, assembling the carcass is the easiest and quickest part. I spend a lot more time making the doors and drawer fronts.

If time is critical, why not make your carcasses out of hardwood plywood and face framem them (since the OP wants that).

Then order your doors and drawer fronts from an "outsourcer".

Although, I guess if you are going to make your carcasses out of particle board anyhow, Ikea makes sense.

One could do it that way but I would rather have my work show on the outside than the inside where no one would see it.

If time was critical guess you could just hire the job done and sell off your tools. :D

Noah Katz
08-09-2010, 10:52 PM
Thanks, Victor!

[QUOTE=Victor Robinson;1486604]They don't label their drawers as Blum on their site. The drawers in the kitchen section of the Ikea site are the Blums (Rationell).

Paul Johnstone
08-10-2010, 1:00 PM
One could do it that way but I would rather have my work show on the outside than the inside where no one would see it.

If time was critical guess you could just hire the job done and sell off your tools. :D

::) That's true. I guess I didn't read between the lines. You want to do the doors/drawer fronts, but not the carcass.. Gotcha.
Be sure to post the finished work when you are done, regardless of how you do it..

Jay Knoll
08-10-2010, 3:41 PM
Hi everyone

Haven't been around for awhile, but it's good to see the conversations continue.

Here's an example of what I did with an all IKEA kitchen (with a bit of combining elements for the island) I know its an old post, but thought it might be interesting to those who haven't seen it.

This was my first kitchen install and my woodworking skills were no where as good as they are now.

http://sawmillcreek.org/showthread.php?t=11042

Jay

Jim Becker
08-14-2010, 9:34 PM
Funny all the responses to my post are talking about the quality of the items. Well, I never complained about the quality. I was complaining about the customer service.

I never looked at their kitchen cabinets. I might if we would ever redo the kitchen. But from previous experience it will be tough for me to walk through the door. I can understand missing a screw or nail but missing an entire piece is something one would expect at Walmart.

I actually did have one box a few years ago with a major missing component. The store cheerfully provided me with what I needed, no questions asked. I didn't even need to drag whatever it was back to the store. They opened another box and the piece was waiting for me when I arrived.

Jim Becker
08-14-2010, 9:35 PM
Do they make anything out of plywood in the kitchen department or is it all thermo foil?

Some is thermofoil; some is veneered stock. Depends on the style you choose. The cabinet doors and drawers I used in our new laundry room have birch veneers.

Jim Becker
08-14-2010, 9:43 PM
I guess this is just my opinion.

If you are thinking of going Ikea to save time, why not go a different way?

For me, assembling the carcass is the easiest and quickest part. I spend a lot more time making the doors and drawer fronts.

If time is critical, why not make your carcasses out of hardwood plywood and face framem them (since the OP wants that).

Then order your doors and drawer fronts from an "outsourcer".

This is a really good question. I think I answered that in my original response in this thread, but basically a large percentage of the doors and drawer fronts available do not come anywhere close to my "standards" for lumber selection for grain and color. That's a very important part of a project for me...choosing the lumber is the first step of the finishing process, in fact.

I do order drawer boxes for larger projects because making those is a huge time-suck, at least if dovetailing is involved. I get so little shop time as it is, so I choose to put most of my time into "visible" things when it comes to cabinetry.

That said, I don't disagree that building carcasses is not a big effort and I personally do that most of the time. A good part of that is because I build face-frame cabinetry but in a way that flushes the boxes with the inside of the face frame so I can use regular frameless Euro hinges for my inset doors. That gives a little less space on the inside of the cabinets, but there are also no hidden corners for dust and dirt to collect.

Paul Johnstone
08-16-2010, 1:01 PM
A good part of that is because I build face-frame cabinetry but in a way that flushes the boxes with the inside of the face frame so I can use regular frameless Euro hinges for my inset doors. That gives a little less space on the inside of the cabinets, but there are also no hidden corners for dust and dirt to collect.

That's an interesting idea, but yeah, I can see how that would require a lot more precision than making the face frame oversized and flush triming the outside with a router bit. I might try that on my next drawer unit though.

I use Euro hinges with a base designed to screw on to the face frame, so that's not an issue for me.

Dave Shute
08-16-2010, 9:40 PM
Are you doing these jobs for clients or for personal projects? The material of choice for me in case goods for solid tone has been Duralam. It does require you actually have to do the case work but you have a commercial finish on a domestic hardwood ply. You can also purchase prefinished plys in certain species to save on time. I never use melamine, spent years in a commercial shop working with that and plastic laminates. Appleply and Baltic Birch are also good for natural casework, more stable with really hard cores but more money too. Worth every penny in my opinion.