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Salem Ganzhorn
04-29-2010, 10:15 PM
I need short and simple projects to keep me going. Something I can complete quickly and doesn't drag me down http://www.ncwoodworker.net/forums/images/smilies/smile.gif.

This is one of those projects.

First a block:
http://photos.ganzhorn.org/albums/album784/69CG6670.thumb.jpg (http://photos.ganzhorn.org/album784/69CG6670)

A couple hours later:
http://photos.ganzhorn.org/albums/album784/69CG6676.thumb.jpg (http://photos.ganzhorn.org/album784/69CG6676)


(http://www.ncwoodworker.net/pp/showphoto.php?photo=47038)
http://photos.ganzhorn.org/albums/album784/69CG6675.thumb.jpg (http://photos.ganzhorn.org/album784/69CG6675)

This is the first wood mallet I have owned. I like the weight and the feel of it. I cut the handle profile with the bandsaw then shaped with a rasp and finished with a scraper (nevermind the odd indention on the bottom of the handle that looks a little bit like allthread...).

This was an interesting hunk of QSWO (I think...) and had a fun ray fleck pattern:
http://photos.ganzhorn.org/albums/album784/69CG6678.thumb.jpg (http://photos.ganzhorn.org/album784/69CG6678)

As with all my projects there must be a "what did I do wrong" section http://www.ncwoodworker.net/forums/images/smilies/smile.gif. This is the first time I have done a through tenon much less a wedged through tenon. I cut the kerf for the wedges too far from the side of the tenon. Try as I might that oak just would not flex! I also cut the wedges with too steep of a taper. I thought I cut them at 5 degrees but even that seemed too steep for the bandsaw kerf I was putting it in.

Also the stock had a split in it. And I helped it along by making the tenon too tight. I really should have left it loose and let the wedge take up the slack. But I think it will hold. We will see for how long http://www.ncwoodworker.net/forums/images/smilies/smile.gif.

Thanks for looking!
Salem

Brian Effinger
04-29-2010, 10:21 PM
Salem, the photos aren't showing up, and I can't access them on your website. It might be better to upload them to Sawmill Creek.

Salem Ganzhorn
04-30-2010, 7:53 PM
Thanks Brian, I fixed it. I would upload them but that adds yet another step because I would have to resize them due to SMC's file size limitations. Some other forums I have been on let you upload the full sized images and reference them via thumbnails in your posts. I think that system works pretty well.
Salem