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View Full Version : Ideas for inexpensive mobile bases?



Andrew Gibson
03-05-2010, 10:57 AM
I have a jet contractors saw that has those casters that can be raised and lowered (I think I got them at woodcraft) and the casters are completely trashed from being rolled around and from a couple moves. I think the ball bearings are gone from a couple of them as well.

Anyway I was wondering if anyone has any good plans or ideas for mobile bases that are solid and inexpensive to make. I'm not worried about the height change that may result so any style will work.

I also have a craftsman 6" jointer that I would like to put on a mobile base as well...

The reason for this is my shop... I'll post a pic. Not complaining, I enjoy working outside its just a pain to drag everything in and out. But I never have a problem with low ceilings. :D

Lets here some ideas, sources for casters and suck would be appricated, I don't want junk but good quality for the best possible price and potentially do it myself is fine.

http://i283.photobucket.com/albums/kk294/handyandy3459/100_0613.jpghttp://i283.photobucket.com/albums/kk294/handyandy3459/100_0615.jpg
http://i283.photobucket.com/albums/kk294/handyandy3459/100_0614.jpg

Jeff Sudmeier
03-05-2010, 11:40 AM
The simplest is two peices of plywood laminated with casters on the bottom.

I have had good luck with harbor freight casters but others haven't. With you working outside I would either go with a high quality caster that is greasable or use a cheap one and replace them more often :)

Rod Sheridan
03-05-2010, 12:35 PM
Hi Andrew, the difficulty with casters is that good casters are expensive.

A swivel caster takes a beating due to bending and impact loading.

A much better system is to use a semi-live skid design, such as the base in the link provided below.

http://www.sawmillcreek.org/showthread.php?t=88687&highlight=hammer+a3-31+mobile+base

You can make one handle, which can be used for every piece of shop machinery.

In addition the levelling feet prevent the machine from rocking, or moving when in use.

For a tablesaw I would suggest putting the wheels on a side of the saw, as opposed to the front or back. That will naturally resist the pushing and pulling forces when sawing.

Regards, Rod.

Roger Newby
03-05-2010, 1:17 PM
Try these guys

www.surpluscenter.com/wheels.asp?UID=2348030512155664&catname=wheels

They have a really large selection, the company I work for has bought hundreds of casters from them for assembly tables and carts.

Jason White
03-05-2010, 4:45 PM
I've built a few mobile carts and bases for my machines, from very simple and cheap to really complicated and expensive.

You can certainly build your own, but by the time you purchase the lumber and good quality casters, you've spent about as much as you would for an HTC-2000 "universal" base on Amazon.

Unless you want to build something fancy with storage or want to raise the height of the machine, just buy a commercially-available base online or from a woodworking supply store.

Just my $.03 (it used to be only 2 cents, but you know... inflation.....) ;)

Jason



I have a jet contractors saw that has those casters that can be raised and lowered (I think I got them at woodcraft) and the casters are completely trashed from being rolled around and from a couple moves. I think the ball bearings are gone from a couple of them as well.

Anyway I was wondering if anyone has any good plans or ideas for mobile bases that are solid and inexpensive to make. I'm not worried about the height change that may result so any style will work.

I also have a craftsman 6" jointer that I would like to put on a mobile base as well...

The reason for this is my shop... I'll post a pic. Not complaining, I enjoy working outside its just a pain to drag everything in and out. But I never have a problem with low ceilings. :D

Lets here some ideas, sources for casters and suck would be appricated, I don't want junk but good quality for the best possible price and potentially do it myself is fine.

http://i283.photobucket.com/albums/kk294/handyandy3459/100_0613.jpghttp://i283.photobucket.com/albums/kk294/handyandy3459/100_0615.jpg
http://i283.photobucket.com/albums/kk294/handyandy3459/100_0614.jpg

Jonathan Hsu
03-05-2010, 5:14 PM
Rockler has their universal base on sale for $40 in store. (http://www.rockler.com/product.cfm?page=2383&filter=mobile%20base) It comes up at $50 on line.

You'll still need to supply the wood for the stretchers so price that in for consideration.

It doesn't look like there is a lip between the shed and the apron in front so these casters may be ok.

Joe Scharle
03-05-2010, 6:06 PM
I got the Woodcraft (others may sell it too) kit that you add a piece of ply and bolt the casters on the corners under my 450# saw. While I don't move it often, when I do it rolls.

Victor Robinson
03-05-2010, 6:16 PM
I agree with Jason. I haven't found any way to do it much cheaper than $50 with decent casters so you may as well just get a HTC-2000 or similar. The Rockler one on sale is a good deal if you've got some lumber sitting around for it.

I don't see the point in wasting your time to build something like a mobile base if you're not even saving any money.

Jason Hanko
03-05-2010, 8:05 PM
Ive got these SES casters on all my mobile bases; I think they're comparable to the Woodcraft ones. If you do a search here you'll see several good reviews besides mine.

http://cgi.ebay.com/Caster-4-Total-Lock-Swivel-Plate-Poly-Wheel_W0QQitemZ370284474453QQcmdZViewItemQQptZBI_C asters?hash=item5636acb055

Chad Stucke
03-05-2010, 9:07 PM
If the tool is not heavy I gust use a pair of mower wheels and a threaded rod between the legs on one side I lift the other to move it around.

If it is heavy I use old steel wheels from a floor jack or something simular and mount with steel frame to the tool. Worked well with the 16" jointer.
If you use casters get the steel ones they are really easier to push around. and the larger the better.
The other day I was pushing a board thru the jointer and it started rooling along with me after I kicked the block from the wheel. I guess thats not too bad considering that it weighs about 2000 lb.
Chad

Andrew Gibson
03-06-2010, 12:30 PM
Thanks for all the responses and ideas all. I will have to do a little digging around and see what I want to do.

I have a decent amount of 8/4 ash that I should use, I just have to decide if I want to use it on this or something nicer.

Stephen Edwards
03-06-2010, 2:23 PM
i like the SES casters, too. For the money, they're good value. Search Ses Casters on ebay. Then look for "store inventory on side of page. They have a huge selection.

Their total locking casters have a wee bit of play in them. But, it ain't enough to bother me. On something as heavy as a TS or jointer, you probably wouldn't even notice it.

Myk Rian
03-06-2010, 2:40 PM
I don't think you'll need wheels as large as mine, but I made one for my 8" jointer out of 2Xs. It kept the height down with the wheels mounted up.
http://www.sawmillcreek.org/showpost.php?p=1253974&postcount=12

Pete Bova
03-06-2010, 3:17 PM
Are the legs for the casters still good? Are they shaft mounted casters? Peachtree has double locking casters on sale (3 & 4") that you could just replace yours with. If you don't need a complete base, just use these casters. I have then on 3 of my machines, TS, BS, and I'm making one for my 6" jointer. Once they are locked I have yet to have the machine move on me even under long ripping boards or PW sheets. Just an idea....

Wade Lippman
03-06-2010, 7:22 PM
Nobody suggested complaining to Woodcraft? If they are as crappy as you say, they ought to do something about it.

I complained to Rockler because my 2 year old casters were falling apart and they sent me new ones. I'll let you know in a year if they are any better.

Jim Heffner
03-06-2010, 11:24 PM
I'm not going to suggest a mobile base here, but will suggest that what ever
type you build /make /modify, use the solid steel wheeled versions like one's used in industrial applications. They are better built,stronger and have better
ball bearings in them! The steel wheeled versions will of course cost a little more than the cheap crap from HF but will last for 20 years or more also!

If you have to move the machines around a lot, you soon see what I'm talking about no comparison for durability.

Rich Aldrich
03-07-2010, 8:37 AM
Andrew,

The link below takes you to a page with a design of a mobile base. You can customize the demensions to fit your application.

http://benchmark.20m.com/tools/Unisaw/UnisawMobileBase/MobileBaseDesignGuide.pdf

As the others have said, the quality of the components can make a big difference.

Alex Silva
03-07-2010, 11:30 AM
I've installed Great Lake leveling casters (15$ each) directly on the frame of my Laguna 500lbs bandsaw and my 700lbs Hammer planer-jointer.

The main advantages are :

- Any 2 year old will be able to move my machines without any problems
- Raise the wheels and you now have a super stable machine vibration free
- Since each caster is independant from the other, you'll be able to level your machine (excellent for uneven concrete floors)

Cheers,

Alex

Clarence Miller
03-07-2010, 11:59 AM
Attached is a photo of an after market stand that I used on my 10-20 sander. It was sold as a bench to device but after lifting it around a couple times I gave it a dedicated stand. I used two wheels salvaged from a lawn mower, I attached a 2x4 to the inside of sheet metal legs to stiffen it and used 1/2" all thread for the axle. There is a handle on the opposite side to lift the legs and "drive" the machine around. Hope it helps.

Robert Poling
03-09-2010, 10:23 AM
Hi Andrew

Please give me a call at Woodcraft 800-535-4486 I can help you with a few replacement wheels for your casters.

Maurice Ungaro
03-09-2010, 12:51 PM
Andrew, you may want to look in our classifieds: http://www.sawmillcreek.org/showthread.php?t=134397

Greg Portland
03-09-2010, 1:09 PM
I firmly believe that 5"+ diameter casters are the only way to go. Smaller wheels simply have a difficult time rolling over the cracks and debris found on most home shop floors.