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Russell Tribby
08-23-2009, 7:25 PM
I'm getting close to finishing this tv frame and I'm at the point where I'm attaching the trim that runs the perimeter of the frame. I can't figure out what angle and or bevel I need to set my saw at make the cut. The two columns are angled at 10 degrees. The backside of the molding on the front of the column has been bevelled at 10 degrees as well so that the top of the profile isn't angled down when applied. I've tried to figure this out through trial and error but I'm getting to the point where my trim stock is getting low. Any help would be appreciated.

Russell Tribby
08-23-2009, 8:07 PM
Here's a drawing of the entire unit.

Ed Sallee
08-23-2009, 8:17 PM
Is it the cove cut you're trying to figure?

Eiji Fuller
08-23-2009, 8:17 PM
Russ,

You have to check out www.handymath.com (http://www.handymath.com) There are may calculators there that I use to figure out such things.

Eiji

Ed Sallee
08-23-2009, 8:30 PM
Also, I see that you drew it in sketchup. Nice design.

You could always draw a representation of your table saw surface, or router table. And then take the piece over to the representation and work it out. Use your rotate tool and your protractor - make some guide points as a references.

Russell Tribby
08-23-2009, 8:58 PM
Thanks Eiji, I'll check out that site.
The main problem is that the two pieces of molding are different thicknesses. The molding that attaches to the front has the bevelled back so it is slightly thinner than the molding that runs along the side.

Dan Friedrichs
08-23-2009, 9:30 PM
You got it right: the thicknesses are what's giving you trouble, not the angles.

I assume the corner is 90*, so you know the pieces must be cut with 45* miters on the end.

Then, the front piece needs the 10* bevel to match the slope of the front piece.

But then you somehow have to get the thicknesses correct so the miters line up.

If you started with the 3 pieces (2 sides, 1 front), and cut the 45* miters, you could hold them up to the frame, and all would fit perfectly EXCEPT you'd have a gap along the bottom of the front piece, because the front of the frame is sloping away from it. Measure that distance. You need to make the front piece that much thicker to get it to touch at the bottom once you bevel it at 10*.

bill mullin
08-23-2009, 11:22 PM
Hmm, basically, I think you can't do that. If you bevelled the cove for the front, the thickness at the top of the cove will be smaller than the side pieces, and the profiles won't match at the mitres. You should have made the front of the column straight, to the bottom of the cove, then began the angle.
Like Dan said, you'll have to fill in the bottom of the front cove.
Hang around, though, maybe someone else will have a better idea.

Russell Tribby
08-23-2009, 11:34 PM
Someone plugged the whole thing into SU and gave me the miter settings. As I had suspected the miter angle won't be 45 degrees since the thicknesses are different. Outside of the bevel issue, it's not different from mitering two boards that are of different widths. I'm going to try their suggestion tomorrow when I get home from school.

Russell Tribby
08-23-2009, 11:57 PM
Also, I see that you drew it in sketchup. Nice design.

You could always draw a representation of your table saw surface, or router table. And then take the piece over to the representation and work it out. Use your rotate tool and your protractor - make some guide points as a references.

Thanks Ed. This is the third frame I've done for this customer. I have one more to go after this.

Mike Heidrick
08-24-2009, 12:08 AM
SU has a plugin for angles. Do a search.

Joe Scharle
08-24-2009, 11:12 AM
Doesn't answer you question, but I've used transition blocks when mitering wouldn't work.

Mike Henderson
08-24-2009, 11:17 AM
What I've done in situations like that is to make the best fit I can with the two moldings, then carve the one that's high to match. If you come back about two to three inches and carve the design down to match the other molding, no one will ever notice. After carving, sand smooth.

Mike

Gary Lange
08-24-2009, 11:22 AM
SU has a plugin for angles. Do a search.

I am at a loss here what is SU and how do I find it. I know I can search for it on the internet but I guess I just have never heard of SU so I don't have a clue what the letters stand for.

Ben Davis
08-24-2009, 11:27 AM
SU = Google Sketch Up.

It's free(!) and is quite the nice program for 3D modeling of parts. It's not entirely intuitive, but pretty close. I had to fight my way through one project's design and then I was good to go. The first one was fairly painful though! There are a number of training videos put out by Google as well (free again!).

Kyle Iwamoto
08-24-2009, 11:52 AM
No framing (house frames) carpenters? I would imagine that would be the same process to figure out what angles to cut the corner facia on the roof eaves..... Usually the roof slope is the "other way" but the theory is the same. I think. I have no clue.....

David Winer
08-24-2009, 12:00 PM
I'm getting close to finishing this tv frame and I'm at the point where I'm attaching the trim that runs the perimeter of the frame. I can't figure out what angle and or bevel I need to set my saw at make the cut. The two columns are angled at 10 degrees. The backside of the molding on the front of the column has been bevelled at 10 degrees as well so that the top of the profile isn't angled down when applied. I've tried to figure this out through trial and error but I'm getting to the point where my trim stock is getting low. Any help would be appreciated.
I'll take a stab at this too. Years ago I worked out a program in BASIC that computes saw angles for multi-sided constructions that slant from their bases. I plugged in your 10 degrees and 4 sides to arrive at this result:

Miter angle = 80.1 degrees
Blade tilt angle = 44.1 degrees

I would set the miter angle at 44.1 degrees and the blade tilt angle at 80.1 degrees in your situation.

This applies for a table saw, radial arm saw, or a miter (chop) saw. I suggest that you try these settings on some scrap. If it doesn't work I would be surprised, but no guarantees!

Russell Tribby
08-24-2009, 8:32 PM
I'll take a stab at this too. Years ago I worked out a program in BASIC that computes saw angles for multi-sided constructions that slant from their bases. I plugged in your 10 degrees and 4 sides to arrive at this result:

Miter angle = 80.1 degrees
Blade tilt angle = 44.1 degrees

I would set the miter angle at 44.1 degrees and the blade tilt angle at 80.1 degrees in your situation.

This applies for a table saw, radial arm saw, or a miter (chop) saw. I suggest that you try these settings on some scrap. If it doesn't work I would be surprised, but no guarantees!

Thanks David I'll give it a shot. I felt like a real idiot not being able to figure this out yesterday. I'm not feeling so bad anymore since it's thrown more people than me for a loop. I've already back bevelled the molding that runs along the face of the cabinet and columns, I'm wondering now if I should have waited to cut the miters first before doing that:(
I've included some more pics of the cabinet to give you guys a better idea of what I'm looking at.

bill mullin
08-24-2009, 8:46 PM
Hi Russel.

Have you applied the crown already? It looks to me like you would have the same issue with it.

David Winer
08-25-2009, 9:16 PM
... I felt like a real idiot not being able to figure this out yesterday. ...
This setup actually requires quite complicated geometry and trigonometry to calculate the proper saw angle settings. A I recall I first saw the equations in a copy of Fine Woodworking and thought these would make a good learning project for me to apply BASIC language, which I was learning at the time. I worked out a user interface in DOS--which is crude compared to Windows that we have all gotten use to by now. But it worked. I have used the program, which I named "Staves.exe," several times over the years to make bird houses, flower boxes, and the like of multiple sides. It should work for moldings just as well.

Yesterday I took a picture of a four sided flower box that has the same angles as your trim: four sides at ten degrees slant. See attached. The open miter is from several years of weather, not poor fitting.

bill mullin
08-26-2009, 9:58 AM
There are no compound mitres to be cut. This is difficult to explain, but I will try.

The columns to be trimmed only have the angle on the front, not the sides. So I'll start there.

The trim will lay flat on the side of the column. That means the back of the trim(cove mold) will be straight up and down; vertical, plumb. Therefore, the top of the cove will be 90* to the back; horizontal, level. And, it will be applied level from front to back, parallel to the top. I'll call this condition "square to the world".

Okay, now the trim on the front is to be applied the same way, top of cove level to match the side cove. But, he bevelled the back of the cove for the front of the column. Forget about that for now. That piece has to be applied as if the front of the column is straight up and down, not angled. Again, "square to the world". That is the only way all of the shapes and facets of the cove will match at the mitres. Look at figure 1 of my crude drawing. This would leave a gap (fig. 1) at the bottom of the front piece of cove.

There is one, and only one, type of cut to be made here-- 45* outside mitre.

Now, back to the bevel. Look at figure 2. Since he bevelled the back of the front piece of cove to match the 10* angle, the short point of the mitre will be moved back by the amount of material removed at the top of the cove. This will remove the gap shown in fig.1. Only one way to do this, look at figure 3.

He should have cut the front pcs. of cove long, held them up to the front face of the column, marked the two mitres, bevelled the back between the two marks, then cut the mitres. This would leave the little triangles, shown as A on fig. 3, moving the short point of the mitre back as previously mentioned. The shaded portions on figs. 2 and 3 show the material removed for the bevel.

As it is, he has already bevelled the cove, so those triangles will be missing, leaving a triangle shaped gap at the top corners of the cove.

I simply cannot see any type of compound cut working here. If all three sides of the column were angled, and the cove applied flat to those faces so that the top of the cove angle down accordingly, then, yes, a compound mitre would be correct.

I gave it my best shot. Hope it's not too confusing.:)

johnny means
08-26-2009, 10:28 AM
There is no way to make that piece fit if you are using the same thickness molding in the front. You will have to mill a piece with the added thickness of the gap created by tcolumns bevel. Then you would 45 miter to leength. After that you bevel the piece on the back edge to fit.

bill mullin
08-26-2009, 4:02 PM
There is no way to make that piece fit if you are using the same thickness molding in the front. You will have to mill a piece with the added thickness of the gap created by tcolumns bevel. Then you would 45 miter to leength. After that you bevel the piece on the back edge to fit.

Yes. If he wants to make his own trim, that will work fine.

Chaz Alexopoulos
08-26-2009, 6:18 PM
I ran into a similar situation when putting crown moulding on a vaulted ceiling. After much trial and error, the only way I could get the sides to match up was to leave a little gap on the bottom that I filled with caulking before painting. You can't even tell it's there. If you can get a compound mitre to match up without a gap, you are a much better carpenter (woodworker) than me. Good luck. I hope it works.

David DeCristoforo
08-26-2009, 7:04 PM
It's not that hard! You have to make the front piece of trim so that the width of the top is equal to the width of the side piece. But the bottom will be wider because you need to bevel the trim as shown here:
126336
Line "A" represents the face of your mantle. Line "B" represents the "Short point of the miter. The small triangle they form is where you need to make a triangular notch in "face" piece so that dimension "C" is the same on both pieces.

No trig is needed. Basically you just need to create a plumb "short point" on the mitered ends of the face trim.

Russell Tribby
08-26-2009, 10:55 PM
Well, I didn't set out to stump anyone but it looks like this may have been a good learning experience for some, myself included. I ended up getting a good fit on the trim piece. The outside corners were easier than the inside corners. The fit for the crown was more of a challenge. Among other things l learned that if I run into this again that I won't rip all the moulding to the same thickness before I start cutting the joints. It would have made things a lot smoother if I had some extra thickness to work with. I'll post some pics tomorrow.

Russell Tribby
09-26-2009, 11:22 AM
I'm a little behind on the posting of pics. I installed the frame a couple of weeks ago and it turned out alright. The miters were tight on the bottom of the joint but if you were able to look at it from the top down then you can see the difference in thickness of the stock. Thanks for everyone's help.

Bill White
09-26-2009, 2:33 PM
I have a HEAD ACHE. .1 degrees on a miter saw? How'djadodat?
Bill :confused: