Originally Posted by
Joe Jensen
It's not about equilibrium. If you do everything right and remove equal amounts of wood from both sides, and end up with a perfectly flat panel 1/2" thick and 6-8" wide, when the humidity changes the panel will cup. Since most wood finish does not hermetically seal the door, changes in humidity will cause the wood to move. Period. If I had to make a panel that wide and thin and I absolutely had to have flat sawn grain, I would make my own 1/8" thick veneer and put it on both sides of 1/4" plywood. If you tried to contain that part in dado grooves in the rails and styles the amount of cupping could easily break wood in the rail or style. I know because 40 years ago I used to try and had several failures. You really need to learn about the science behind how and why wood moves and then design around that.