I have an opportunity to build two sets of sliding doors for a center-aisle barn (to replace the ones pictured below) and had a tough time over the weekend trying to find any helpful design information online.
Each of the four doors will measure approximately 4-1/2 ft wide x 8-3/4 ft tall, which is bigger than a standard sheet of plywood. So, I'm assuming that starting with a sheet of T1-11 and tacking on a simple butt-jointed frame with cross-bracing won't be possible. I wouldn't want to build something so flimsy anyway. My only thought would be to construct a frame from 2x6 lumber, using either half-lap or bridle joints to connect the rails and stiles, and then create panels using T&G 1x material.
Would that kind of structure hold up to time and the weather (assuming correct treatment/finishing of the wood), given the size of the doors?
Would fir or Western hemlock be suitable as a building material instead of cedar as long as it was properly primed and painted or stained?
Does the cross-bracing need to be joined to the frame via M&T or some method (biscuits, domino, pocket screws, etc) other than butt joints to ensure the bracing does its job?
barnDoors_resized.jpg