Originally Posted by
John TenEyck
Thanks Lowell. I remember that article; just went and read it again. I like some of his methods, but not all. We've already talked about solid stock vs. stave core so no point in plowing that ground any more. Clearly both work and people can choose which they prefer based on their beliefs, equipment, track record, etc. Gluing up the door before finishing the panels ain't happening in my shop. That alone is a strong reason to use glued in moldings to hold the panels, or Jack's approach for flat panels. But overall, the author makes a good point of demonstrating that it's not all that hard to build a serviceable door. Of course, he didn't talk much at all about weather seals and sills, nor building a frame to incorporate them into a weather tight unit. That alone is a whole topic for discussion.
For me, exterior doors was a challenge worth taking on. I learned a lot, and I'm still learning a lot. To date, I've been extra cautious and extra thorough. So far, so good.
John