Originally Posted by
John Blazy
Mylar is a trade name for PET film, sometimes referred to as polyester film - in case you want to source it out from plastic sheet suppliers. It is very dimensionally stable under thermo stresses compared to PETG or PC films. I cut it all the time, but only when its laminated to other polymers, and the PET layer cuts great.
I read some thread here a while back about cutting PET for solder masks for circuit boards, where they didn't want any hint of a lip on the melted edge (which you will get if too high power / slow speed). SO they rastered the tiny 1mm square openings instead of vector cut them, and the openings were perfectly cut - look up mylar circuit board and you will find the thread.
I always mask the PET prior to cutting (I use Flexmark - a 1mil poly film with light tack adhesive from Flexcon). The mask helps a lot.